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ТЕМА: Visual restoration of the IBM Thinkpad 710T

Visual restoration of the IBM Thinkpad 710T #212

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Description and links to Windows for pen computing and IBM manual…

This is the top of the line laptop/tablet for 1993(1994). All the components are first class and expensive. On my unit the hard disk is the original 60mb IBM, the memory is upgraded to 16mb. Because of the rubber coating all the plastic and magnesium are extremely well protected and preserved, and because of the decay of the rubberized finish it looks terrible.
IBM_Thinkpad_710T_complete_10_2016-12-14.jpg


Some thoughts (they are mine, and are not necessary correct)

The body top and bottom as well as middle plate are magnesium composite.
To begin the restoration of the outside appearance of the ThinkPad you want to remove the rubbery coating but leave intact the underlying powder coating or paint. We need to use this underlying paint as base for our faux rubber coating. If the underlying paint coating is damaged the paint we spray will chip and flake as the magnesium parts need to be chemically treated to accept paint. If we remove the base coat we could inadvertently remove the chemical coating as well and our new paint won't stick.
The good news is that the base powder coating is very tough and will stay put even if we use strong paint thinners to remove the rubbery coating (this is one reason I assumed it is powder-coating, which is chemically very stable). You should know that removing the rubbery coating is a simple job on the plastic parts, but is really involved on the magnesium parts. I had to use two different paint thinners as well as a scuff pad to remove the rubber from the body. Use the scuff pad last, this way you will also clean and prep the base powder coating for paint. Do not use any thinners on the plastic (ABS/PC) parts, this will destroy them, use thinners only on the magnesium parts. For the plastic I used “Mr. Muscle” which has ammonia to melt the rubberized finish and remove it. On this note: I think the rubber coating decays because of ammonia, which is used in cleaning supplies and chemicals, probably mold will produce ammonia as a bi-process of its activity, but have not research it. I also found that some of the plastic which was not cast in black is metalized then painted (this could indicate that it was powder-coated).
After you get all your panels and doors painted, and you are happy with the result, let them dry for at least a day, then wash them with hand soap and lukewarm water again. You need this final step to wash away all the over-spray from the texturing process that has build up under the parts (on their bottom, which was not painted).

Metalized door, see the copper under the old paint
IBM_Thinkpad_710T_metalized.jpg


Front bezel

The ThinkPad logo is aluminum foil, use the hair dryer to remove it, then place on sticker paper for later. My ThinkPad logo left all of its glue on the front bezel, I will use basic rubber glue to put it back on. After heating the logo with the hair dryer you have to be gentle and lift it up without too much bending. If bent but not creased the logo can be straightened easily afterwards.

The stickers on the sticker paper, all of them look great
IBM_Thinkpad_710T_stickers.jpg



The front bezel (LCD) cover is two part - ABS and magnesium stuck together with thick double sided tape along the groove between the two parts (seen from the front of the assembly) and on the inside. I used cooking oil plus hair dryer and applied gentle to medium force with my fingers to separate them. This is a tricky operation as too much force on the plastic or magnesium could bend or brake both pieces, so proceeds with extra caution and patience. I used the cooking oil to melt the rubber glue, but it takes time. I did not want to use the rubber glue solvents that are sold in the hardware store as I was not sure what effect they would have on the plastic (they are probably safe, but cooking oil experiment is always more interesting). However you should not use cooking oil on any sticker, especially if you are not sure that the sticker is not paper based and laminated afterwards, you will destroy it.

IBM_Thinkpad_710T_front_bezel_assy.jpg


The place where the original parts were glued together.
IBM_Thinkpad_710T_glue_groove.jpg



The inner plastic bezel (the ABS/PC part) has the rubber coating and stickers applied at the same time. However the rubber comes of really easy with “Mr. Muscle” while the stickers stay a bit longer. Initially I made a new set of stickers, but after cleaning the plastic bezel and seeing that the stickers stay I decided to keep them original, even if not perfect after 20 years. I collect banknotes, and same goes for coins - you should keep them in the state they are, don't clean or alter in any way or their value goes down.
If you need the stickers file here it is. The stickers are 100% accurate, made from a very large scan of the originals. Those are the sticker files in Illustrator and PDF files.

Picture of the front bezel before and after the inner bezel has been clear coated (note: this bezel has stickers so do not use black undercoat on it, just the clear)
IBM_Thinkpad_710T_before_01.jpg


See how pretty the inner bezel looks after the clear coat :)
IBM_Thinkpad_710T_after_01.jpg


You can see the difference in finish between the unpainted and painted LCD bezel parts
IBM_Thinkpad_710T_painted_inner_bezel.jpg
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Visual restoration of the IBM Thinkpad &10T #214

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Body

I also had to make new door and latch, as one of the doors was broken and another had its latch broken.
IBM_Thinkpad_710T_broken_01_2016-12-14.jpg


IBM_Thinkpad_710T_broken_02_2016-12-14.jpg


And these are the reproductions I made in Solidworks.
sm_door_2016-12-14.jpg


thumb_lock_2016-12-14.jpg


And the ready parts at the CNC shop. Cant wait to get them here and try them on :)
The parts are machined from black ABS so they are as close to the original IBM parts as possible. If I could find these parts new or used in good shape I would prefer to use them, but since the Thinkpad 710T is from the ancient computing past and parts are hard to find, I think this option is real and acceptable.

IBM_Thinkpad_710T_supplier_01.jpg


IBM_Thinkpad_710T_supplier_02.jpg





The stickers on the bottom of the casing/body were removed with hairdryer and placed on the sticker paper. The large sticker come off with the rubber coating, which will have to be removed before mounting it again.





Note: all the files I've made will be uploaded to the "архив" (archive) category, so you can get the stickers in PDF and AI format and Solidworks and STEP files there if you need them. There you can also get the Thinkpad 710T service manual with all the error codes and disassebly instructions and Win for Pen computing if you cannot find them on the net. You will need to register to get them though.

...THIS IS A TOPIC IN PROGRESS...
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Visual restoration of the IBM Thinkpad &10T #216

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This are the pictures from the reapplication of the stickers back to the body shells

This is the repainted door for the CMOS battery and its warning sticker
IBM_Thinkpad_710T_stickers_01.jpg


IBM_Thinkpad_710T_stickers_02.jpg


The IBM Thinkpad logo is made from thick Aluminum foil
IBM_Thinkpad_710T_stickers_03.jpg


IBM_Thinkpad_710T_stickers_04.jpg


The front bezel, which is comprised of two bezels (one plastic and one Magnesium) are glued back together. Originally it was with a double stick foam tape, I used rubber cement instead. The plastic front bezel touches the LCD monitor, there is foam tape between them that has to be replaced. I will use camera repair foam kit I bought for my Canon cameras. It is made in Japan so will fit nicely with the Thinkpad, which is also manufactured in Japan.
I should note here that the application of the foam on the plastic bezel has to be even and flat. The foam will touch the digitizer on the LCD and if there is uneven pressure on the digitizer it will not calibrate and will never work properly. Also, you will have to use very thin foam tape so the pressure on the digitizer is not great, but gentle and even.
IBM_Thinkpad_710T_stickers_07.jpg


And a picture from before the resto
IBM_Thinkpad_710T_complete_10_2016-12-23.jpg


Front and back shell repainted

IBM_Thinkpad_710T_stickers_06.jpg


IBM_Thinkpad_710T_stickers_05.jpg


The gluing process is not difficult, but you have to be extremely careful not to get any glue on the outside visible surfaces while it is still fresh from the tube. If you do so the solvent in the glue will permanently mark or destroy your paint job, it will melt it. The only exception is if you get some of the glue strings that will form when you are getting the glue out of the tube. They will have most of the solvent evaporated as they are forming and can easily be rubbed off of your new paint job. Don't let them sit there for a long time or they might not be easy to remove. People who build airplane or car or any models know this issues, they are common with glue and can be avoided easily.
When you spread the glue make sure it is as thin as possible as some of the stickers are vinyl printed and will show bumps if the glue was applied too thickly. Use any flat and flexible plastic you have to apply and smear the glue so it is applied thinly.
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Visual restoration of the IBM Thinkpad &10T #238

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Here is the foam that I will use, it is made for cameras. I cut it with the exacto in thin strips of about 4mm with the help of a plastic ruler. Just place the ruler on top of the foam and cut, don't have to be perfect, just straight enough.


IBM_Thinkpad_710T_assy_08.jpg


IBM_Thinkpad_710T_assy_09.jpg


IBM_Thinkpad_710T_assy_10.jpg


Before I put the magnesium LCD frame over the motherboard a quick look at the various chips, specifically the digitizer. I cannot believe that Wacom has been in the digitizer business for such a long time. I've used many Wacom products as part of my job description, they are the leader in the field.


IBM_Thinkpad_710T_assy_01.jpg


IBM_Thinkpad_710T_assy_05.jpg


IBM_Thinkpad_710T_assy_03.jpg


LCD, LCD shield, LDC adjustment board, and motherboard all installed on the bottom halve of the Thinkpad

IBM_Thinkpad_710T_assy_12.jpg


Memory back into its slot on the back of the laptop

IBM_Thinkpad_710T_assy_15.jpg
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Visual restoration of the IBM Thinkpad &10T #240

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So the laptop/tablet is almost ready and the top halve (the LCD bezel) is installed. Only some of the doors on the sides are not painted and installed yet. However I forgot to mention that I bought the laptop online with "as is or not working" description, so really I have not tested it yet and I cannot wait to try.


IBM_Thinkpad_710T_ready_01.jpg


IBM_Thinkpad_710T_ready_02.jpg


I bought online a universal laptop adapter with bunch of different connector peaces and one of them fit in the socket perfectly.

IBM_Thinkpad_710T_ready_03.jpg


After pressing the button next to the power socket a miracle; all the little LEDs lit up and the LCD monitor came to live.

IBM_Thinkpad_710T_ready_04.jpg


IBM_Thinkpad_710T_ready_05.jpg


The usual errors 161 and 163. 163 is the cmos battery, I replaced it like so:

IBM_Thinkpad_710T_ready_07.jpg


IBM_Thinkpad_710T_ready_08.jpg


IBM_Thinkpad_710T_ready_09.jpg
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Visual restoration of the IBM Thinkpad &10T #241

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No more errors, going straight to the setup screen. I like the old and new setup dates, this is 25 years, sooo cool :woohoo:

IBM_Thinkpad_710T_ready_11.jpg


IBM_Thinkpad_710T_ready_12.jpg


IBM_Thinkpad_710T_ready_13.jpg


The Pen OS loading, so exiting!

IBM_Thinkpad_710T_ready_14.jpg


IBM_Thinkpad_710T_ready_15.jpg


IBM_Thinkpad_710T_ready_16.jpg


IBM_Thinkpad_710T_ready_17.jpg
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Visual restoration of the IBM Thinkpad &10T #242

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And a surprise: I need to sign with a user and a signature. How amazing they has writing recognition as a way to authorize login 25 years ago. I need your help to figure out how to get pass that login and into the actual OS. Any suggestions are welcome.

IBM_Thinkpad_710T_ready_18.jpg


IBM_Thinkpad_710T_ready_19.jpg


So I still have to paint and install the doors including the reproduction door and latch I made, and will include that in this final post about "how to cosmetically rebuild and restore the iconic IBM Thinkpad 710T.

Final before and after pics.

IBM_Thinkpad_710T_complete_10_2017-01-07.jpg


IBM_Thinkpad_710T_ready_02_2017-01-07.jpg



Thank you all
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